Moldie's Die Casting Mold Design & Manufacturing Process
Moldie Die Casting’s engineers have extensive experience designing durable, low-maintenance molds. We believe that great die casting die design is the key to casting success. To get started on your project:
1. Send us your 2D/3D drawings or sample parts
2. We’ll generate a detailed product blueprint for your review
3. Once you approve the blueprint, we begin designing your custom mold
We accept common file formats including: DXF, DWG, IGES, STEP
If you provide physical samples, we can also 3D scan them to create the initial design. Throughout the design process, we use advanced CAD/CAM/CAE software to seamlessly integrate your exact specifications. This allows us to deliver a precision mold that matches your requirements. With Moldie’s expert engineering and state-of-the-art technology, you can trust us to bring your die casting project to life. Contact us today to discuss your mold design needs.
Mold Production Process
Die Casting Quality Control & Inspection
Testing equipment is essential to the die casting manufacturing process. Our quality management team uses precise testing equipment to guarantee high-quality molds. The inspection department is equipped with two high-precision three-coordinate measuring machines and 3D scanners, ensuring die casting tolerances are strictly maintained.
We promise:
- Full-size report within three days after product trial
- 3D scan report within two days
Our quality inspection covers:
- Metallographic analysis before/after heat treatment (500x magnification)
- Flaw detection of raw materials
- Hardness testing after heat treatment
- Product size testing after mold trial and processing
- Electrode pulse processing inspection
Mold Flow Analysis
Moldie Engineering Center comprises over 30 engineering and technical personnel and is certified as a technical center by Zhejiang Province. Our team specializes in mold flow analysis, plastic injection, and non-ferrous/ferrous engineering. Using advanced software including UG, PRO/E, CIMATRON, LK/DIMS5.5, and METRIS SCCAN4.2, we support:
- Engineering design and simulation
- Die casting die design and structure optimization
- Machining and inspection
Through comprehensive mold flow analysis, we minimize die casting defects such as porosity and air entrapment, ensuring the quality and functionality of every die casting mold we construct.
Temperature distribution analysis
Fill time analysis
Air pressure result
Filling velocity Analysis
Shrink Hole Analysis
Die-casting Production
