Zinc alloy die casting service for lock component
Our zinc alloy die casting process takes place in a manufacturing facility equipped with state-of-the-art machines and tools that comply with international die-casting standards. We design and produce high-quality zinc die-cast parts customized to your specific needs, whether standard or tailor-made.
Our flexible zinc alloy die casting capabilities enable us to serve a wide range of industries, for this instance, its the bulk production of zinc lock components. It also ensures we meet your requirements with precision. Using advanced equipment and techniques, we expertly manage the fluidity and key properties of various zinc alloys. Our skilled team carefully handles the essential zinc alloy components to create custom parts that perfectly match your company’s specifications.
By employing precise casting methods, suitable assembly techniques, and strict control during the injection of molten zinc into molds, we ensure the production of high-quality finished products under optimal conditions.
Zinc die casting alloys
Here are the common zinc die casting alloys we use to achieve excellent results:
Zamak 2
Also known as Kirksite, Zamak 2 stands out among the Zamak alloys as the only one used in gravity casting. It has the highest hardness and strength, making it an excellent bearing material that can eliminate the need for wear inserts in zinc castings.
Zamak 3
Zamak 3 is the most popular zinc die casting alloy. It offers a well-balanced combination of mechanical and physical properties, long-term dimensional stability, and superior casting quality.
Zamak 5
With a higher copper content than Zamak 3, Zamak 5 is stronger but less ductile. It is easier to finish, plate, and machine compared to Zamak 3 and is the most widely used zinc die casting alloy in Europe.
ZA8
Known as a zinc-aluminum alloy, ZA8 is prized for its excellent plating and finishing qualities, making it ideal for decorative applications. Containing 8.4% aluminum, it is the only ZA alloy suitable for die casting.
Parameters of Moldie Product
| Mold Base | LKM C50 + P20 for AB, Cast iron etc. |
|---|---|
| Inserts(cavity and core) | Dievar, H13, 8407, 1.2344 or the material you required |
| Standard | HASCO, DME, MISUMI, PUNCH and so on |
| Product Material | ADC12, ADC14, A360, A380, AlSi9Cu3 and so on |
| Mold Treatment | Heat Treatment >HRC45 |
| Product Surface | Sand blasting, Powder coated, Painting, Anodizing, etc |
| Shape & Color | Can be design according to your needs |
| Process | High Pressure Die Casting |
| Certificated | ISO 9001:2015 Certificated |
Trade Information
| Mold lead time | T1 sample, about 3-10 weeks, according to the mold requirement |
|---|---|
| Production lead time | 2-5 weeks, according to the order Qty |
| Mold payment term | 50% T/T deposit with PO, balance 50% T/T after sample approved |
| Products payment term | 30% T/T deposit with PO, balance 70% T/T before shipment |
| Port of loading | Ningbo or Shanghai port |
